Equipment Configuration

With the German high pixel image detection system

Industrial robot,Module(THK),Electric(YASKAWA),Cylinder(SMC),Sensor(Omron),CCD Camera(German Basler),Reducer(Xinbao)

The maximum speed can reach to 1200pcs/hr

Equipment Function

It can process 35 different specifications and colors of wire

Terminal visual detection system,Pressure Inspection,Insertion drawing force detection

Double-end crimping with the function of double-end housing insertion

Simultaneous multiple housing insertion

Technical Parameters

Machine Function: Fixed length cut at both ends,Double-end crimping,Single-end tin soldering, One end insertion ,Housing feeder, Adjust height on touch screen,Discharge defective products through inspection,One end tin soldering,automatically loaded and buckled with the secondary lock,Twisting wire

Capacity: Both-end crimping with one-end insertion, about 1200pcs/hr(According to different processing conditions,the speed will be different)

Drive Mode: PLC

Wire Size: 0.13mm²——2.0mm²

Mould Assembly Type: AS40,AS42,AE30(pneumatic mould can be customized)

Wire Cutting Length: 270-9999mm

Cutting Precision: Cutting length<100mm,Error Range 0.5mm+(Setup cutting length*0.002)

Stripping Length: Both sides(crimping ends)0-15mm

Penetraction Depth: Maximum 3mm

Crimping Capacity: 2TON Servo motor five sets mute specifications

Detection Device: Wire presence, Wire overload, Terminal presence, Terminal overload, Stripping and crimping visual monitoring, Pressure Inspection, Housing presence, Insertion error detection,Tinning surface detection

Power Source: 3 phase 380v/50HZ

Power: 13KW

Air Pressure: 0.5Map

Equipment Size: L5050*W3000*H1900mm

Weight: 1500KG

Additional Features

Self-Developed Crimping module
Pass CPA+ pressure stability test CMK can reach 4.0 or higher, far beyond the industry standard of 1.6(Detailed data reports can be provided)
Advance stability and accuracy
Adjusting height on touchscreen

Processing Samples

Shenzhen Linquan Technology Co., LTD. founded in 2013, is a comprehensive intelligent manufacturing solution provider integrating automation equipment and industrial software. Headquartered is in Shenzhen and has a production base in Shanghai.

The company focuses on core technologies such as industrial automation, intelligence, digitalization and networking, and its business covers automation equipment and industrial software, providing high-quality and efficient intelligent manufacturing solutions for customers in new energy, automotive electronics and other industries.

Linquan technology has great insights in industry transformation and upgrading demand, highly integrates high-end intelligent system and traditional processing equipment to redefine the automotive wiring harness production pattern, and has accumulated a large number of first-class customers around the world in new energy, automotive electronics field. Linquan has launched benchmarking products in intelligent production, on-line testing and intelligent factory overall solution fields. With many successful cases, Linquan aims to help customers build core competitiveness.

Lin Quan can provide custom build equipment & solutions for wire harness processing on:

High voltage cables manufacturing

Low voltage wire harness manufacturing

Automatic crimping machine

Automatic tinning machine

Digital factory & Industry 4.0 (lin quan MES)